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DZ Series Datasheet

Electro-Pyrotechnic Ignitor Chip Resistor 

Res Dz series product image

 

An ignitor resistor generates heat to ignite explosive material.In a digital electronic detonator, the ignitor resistor converts the electrical energy into heat energy to generate ignition. Its working principle is that the remote control charges the internal capacitor of the electronic control module, then the order of ignition is issued, and the capacitor is discharged through the ignitor. When compared to a traditional bridge wire, the ignitor resistor can accurately control the ignition time of the detonator. The ignitor resistor is the most critical factor that determines whether the entire digital electronic detonator can be successfully ignited.

Features

  • Using alumina ceramic substrate, the mechanical strength is far better than FR5 substrate. When the resistor is subjected to mechanical shock, external stress and reflow soldering, it will not damage the active area.
  • Add a heat insulating layer on the substrate. In ”All Fire”, the heat generated by the current is enough to ignite the pyrotechnic material, will not be dissipated by the ceramic substrate in such a short time (down to 0.1ms); in ”No Fire”, the heat will dissipate through the ceramic substrate out in long duration such as 10s. It not only guarantees rapid ignition in ”All Fire”, but also guarantees safety in ”No Fire”.

Specifications

Size:

0805

Value:

Tolerance:

7%

Oper. temp range

-40°C ~+85°C

TCR:

±150ppm/°C(-40°C~+85°C,25°C ref)

Size:

0805

Value:

Tolerance:

7%

Oper. temp range

-40°C ~+85°C

TCR:

±150ppm/°C(-40°C~+85°C,25°C ref)

Size:

0805

Value:

Tolerance:

7%

Oper. temp range

-40°C ~+85°C

TCR:

±150ppm/°C(-40°C~+85°C,25°C ref)

Size:

0805

Value:

Tolerance:

7%

Oper. temp range

-40°C ~+85°C

TCR:

±150ppm/°C(-40°C~+85°C,25°C ref)

Performance

Value:

14V (44μF capacitor discharge)

Test Method:

Capacitance discharge, capacitor is charged up to 14V then discharge initiator resistor, capture the highest temperature of active area.

Value:

8.5V (typical)

Test Method:

Capacitance discharge, capacitor is charged up to 8.5V then discharge initiator resistor, capture the highest temperature of active area

Value:

constant current 330mA, fusing time <12ms

Test Method:

Load with 330mA constant current, capture the surface temperature of the initiator resistor, and draw tempera-ture curve, regard the point-in-time as fusing time when surface temperature reach the highest.

Value:

constant current 150mA, power-on time ≥10s

Test Method:

constant current 150mA, power-on time ≥10sLoad with 150mA constant current, capture the surface temperature of the initiator resistor, 10s on while the heat is transferred to substrate, regard the highest constant current as 0% fusing current

Value:

Peak surface temperature: T > 500°CFusing time: t > 200μsIgnition state: Ignition is concentrated in the middle of active area; T > 450°C, t ≥ 500μsLot standard (typical): Same lot ≤35°C; Different lots ≤45°C

Test Method:

Capacitance discharge, capacitor is charged up to 16V then discharge initiator resistor, capture the highest tem-perature of active area.

Test Limits:

No more than the nominal tolerance. CPK≥1.33

Test Method:

Refer to IEC 60115-1 (JIS C 5201-1), sub-clause 4.5

Test Limits:

ΔR ≤±(2.0%+0.01Ω); No mechanical damage. Electrical performance shall be satisfied.

Test Method:

Reflow soldering method:Peak temperature: ≤265°C, time ≤10sTemperature: >220°C, time ≤60sLimited reflow times: 2 times.The temperature shall be the board surface temperature; For other procedures, please refer to IEC 60115-(JIS C 5201-1), sub-clause 4.18

Test Limits:

A new uniform coating of solder shall cover minimum of 95% of the surface being immersed.

Test Method:

Temperature of solder:235±5°C (solder alloy: Sn-37Pb)245±5°C (solder alloy: Sn-3Ag-0.5Cu)Duration of immersion: 2±0.5sFor other procedures, please refer to IEC 60115-1, sub-clause 4.17

Test Limits:

No failures such as changes in ignition performance will occur within 2 years, and the resistance value change is less than ±1%.

Test Method:

Dipped in commonly used acid and alkali chemicals, resistor can be stored for 2 years.

 

The test method shall be as specified in IEC 60115-1 or JIS C 5201-1; The test environment is a standard atmospheric conditions. Unless otherwise specified, the standard atmospheric pressure conditions for making measurements is as follows: Temperature: 5-35°C; Relative humidity: 45-85%RH; Air pressure: 86-106kPa

If there is any doubt about the measurement results, the test should be carried out in accordance with the following conditions: Temperature: 20±2°C; Relative humidity: 60-70%RH; Air pressure: 86-106kPa

Dimensions

Res Dz Dimensions

Ordering Information

Res Dz Order Info

 

Package

Tape and reel, 5000pcs/reel
Vacuum package with humidity indicator card inside.

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